Friday, March 14, 2014

The General Purpose Cartridge Revisited

I've come under some fire on Internet forums for "misrepresenting" the GPC concept as being heavier than it would in actuality. While I feel that the concept in my The Case Against article - though constrained by several requirements set forth by some members on Mr. Williams' forum - is a perfectly valid approximation, today I hope to address this complaint by creating the absolute lightest GPC estimate I possibly can while still sticking to conventional ammunition design and fulfilling the basic requirement that it not have any less residual energy at 1,000 m than M80 Ball.

First, I need to recall that M80 produces just over 410 J at that range (.195 G7 BC, 2,750 ft/s muzzle velocity, Army Metro atmospheric conditions). You can see this for yourself if you head over to JBM's ballistic calculator and plug in the appropriate values. My GPC must meet or exceed this value. To really get the lightest weight possible, I'm going to need a very good form factor for my bullet- since this is all about retained energy at range. The best form factor I know of for a service projectile is .889 i7, and belongs (paradoxically) to the first spitzer rifle bullet to see service, the French Balle D, an all-brass 12.8 gram boattail projectile with a fairly unique design. If I scale that bullet down to .264" caliber, it weighs just under 7.2 grams.

Since the Army has spent a bunch of time, money, and effort refining their M855A1 EPR design, it seems unlikely that any new caliber would have a substantially different projectile design. Fortunately, I only need to make moderate changes to the Balle D to accommodate this. The scaled-down projectile will be slightly longer - proportionally - than the original at 33.5mm in length, as well as slightly lighter at 7.0 grams. Now, I can find my ballistic coefficient, which works out to a very impressive .249 G7. Running that through JBM a few times tells me I need a muzzle velocity of 2,800 ft/s to meet M80's energy  at a kilometer:

These are some very impressive ballistics! Now, let's see how much this performer would weigh. To shave as much weight as possible from the design, I am going to use M855A1's peak pressure of 62,000 PSI, as well as the same case taper and shoulder angle of 5.56. Many have argued that 62,000 PSI is too much pressure for a rifle cartridge, and that 5.56's case taper and shoulder angle are a detriment to its reliability in automatic weapons, which is part of the reason why my last estimate was so heavy. This time around, I'm pulling out all the stops; no expense will be spared making this GPC as light as I can. In my opinion, the .5 degrees case taper and 23 degree shoulder of the 5.56mm are adequate, and the 62,000 PSI peak pressure is made safe by more thermally stable propellants. I will move on.

After doing several run throughs with the Powley computer, I found that about 41 grains case capacity was needed to generate the sort of performance I was looking for from 20" barrels (this, as far as I know, being the length of barrel chosen by Mr. Williams as optimum for his GPC). Using Solidworks, I created a fairly svelte case: based on the .30 Remington case head and only 46.4mm long, it has almost exactly 41 grains case capacity:

Here are the Powley results for my completed cartridge:

Judging by the propellant weights of both the 6.8 SPC and the 6.5 Grendel, though, that 29.1 grain charge weight seems a little light to me. A spit-in-the-wind estimate puts me at 34.7 grains charge, which sounds more reasonable. Now, we can figure out how much the cartridge weighs.

The bullet, of course, will be 7.00 grams. Large rifle primers weigh about .35 grams, as I mentioned in The Case Against. The charge, in metric, works out to 2.25 grams, and the case itself weighs 7.39 grams if made of brass, or 6.91 grams if made of steel. I will assume steel-cased ammunition, which gives me a total weight of 16.51 grams per cartridge (16.99 grams for brass). 16.5 grams is absolutely fantastic, and lighter even than Mr. Williams' target weight for a GPC with a 7 gram bullet. Let's look at what that means for the infantry platoon:

Weight of ammunition (only, not including magazines or links) of infantry squad breakdown by squad role: 
Squad Leader: 210 rounds 5.56mm, totaling 2.54 kg
Team Leader: 210 rounds 5.56mm in magazines, 200 rounds linked 5.56mm for M249 totalling 4.96 kg (x2)
Automatic Rifleman: 800 rounds linked 5.56mm, totaling 9.68 kg (x2)
Grenadier: 210 rounds 5.56mm in magazines, 200 rounds linked 5.56mm for M249 totaling 4.96 kg (x2)
Rifleman: 210 rounds 5.56mm in magazines, 200 rounds linked 5.56mm for M249 totaling 4.96 kg (x2) 
Weight of ammunition of infantry squad: 51.7 kg (x3) 
Weight of ammunition of infantry squad with 16.5 gram GPC: 70.5 (x3) 
Weight of ammunition of infantry squad with 20 gram GPC: 85.4 kg (x3) 
Weight of ammunition of infantry squad with M240s in place of M249s: 85.5 kg (x3)

Weight of ammunition (only, not including magazines or links) of weapons squad breakdown by squad role: 
Squad Leader: 210 rounds 5.56mm, totaling 2.54kg
Machine Gunner: 300 rounds linked 7.62mm, totaling 7.26 kg (x2)
Assistant Gunners: 210 rounds 5.56mm in magazines, 400 rounds linked 7.62mm for M240 totaling 12.22 kg (x2)
Ammunition Bearer: 210 rounds 5.56mm in magazines, 300 rounds linked 7.62mm for M240, 140 rounds 7.62mm in magazines totaling 13.2 kg (x2) 
Weight of ammunition of weapons squad: 64.5 kg  
Weight of ammunition of weapons squad with 16.5 gram GPC: 53.0 kg
Weight of ammunition of weapons squad with 20 gram GPC: 63.8 kg

Weight of ammunition (only, not including magazines or links) of platoon headquarters breakdown by squad role 
Platoon Leader: 210 rounds 5.56mm, totaling 2.54 kg
Platoon Sergeant: 210 rounds 5.56mm, totaling 2.54 kg
Radio Operator: 210 rounds 5.56mm, totaling 2.54 kg
Combat Medic: 210 rounds 5.56mm, totaling 2.54 kg 
Weight of ammunition of platoon headquarters: 10.2 kg  
Weight of ammunition of platoon headquarters with 16.5 gram GPC: 13.4 kg
Weight of ammunition of platoon headquarters with 20 gram GPC: 16.8 kg 
Total weight of ammunition in the platoon: 229.3 kg    
Total weight of ammunition in the platoon with 16.5 gram GPC: 277.9 kg
Total weight of ammunition in the platoon with 20 gram GPC: 336.8 kg 
Total weight of ammunition in the platoon with M240s in place of M249s: 330.9 kg 
Weight increase in the platoon if Carl Gustafs are issued in place of 60mm mortars: 47.5 kg

As my readers can see, even this extremely optimistic estimate still adds almost fifty kilograms of ammunition to the infantry platoon (to say nothing of the increase in weight from the heavier belt links, magazines, and weapons that would be needed to chamber the cartridge). I've heard some GPC proponents claim that the savings in weight of a GPC vs. 7.62mm would balance out its increased weight vs. 5.56mm weapons at the platoon level; this is clearly not true. The GPC - even the lightest possible GPC - represents a significant weight increase for the infantry rifle platoon (or a corresponding reduction in rounds carried). Further, even replacing the platoon's 60mm mortars with direct-fire recoilless rifles is lighter than switching whole hog to the GPC. The Army has already decided to introduce Carl Gustafs to the infantry, which in my mind neatly solves the issue of having to call in air or artillery support when under fire from long-range Taliban ambushes; this being the primary rationale for the GPC in the first place. If the mortars are left home, American soldiers will be able to project high explosive firepower at long ranges without the need for an expensive and time consuming ammunition change-over, and with no more additional burden at the platoon level than would result from fielding a GPC.

This cartridge I've designed is an impressive ballistic hot rod. It would make some sense for 7.62mm weapons to be replaced with weapons in a similar caliber, retaining the capability of that round while slashing the weight of ammunition by about 30%. I felt much the same in my initial article about my 20 gram GPC estimate. Anything that reduces the soldier's load without reducing capability or introducing problems is probably worth doing, if you can afford it. What I disagree with is the idea that a cartridge such as this should be a general purpose cartridge; that it should be issued to riflemen as well as designated marksmen, machine gunners, and as ammunition for static machine guns. The additional weight of ammunition and rifles, and increased recoil and size, sours the idea considerably in my mind vs. the two caliber system.

Thursday, March 13, 2014

Called It!

I don't normally reblog without commentary, but it seems my earlier notion that the Carl Gustav could be issued in the general Army as a way to improve infantry effectiveness at long range has proven prescient.

Monday, March 10, 2014

.300 AAC Blackout: The End of 5.56?

This PDF from Advanced Armament Corp extolling the virtues of the .300 AAC Blackout vs. 5.56mm includes a curious section:

Boy those sure are some impressive numbers for an overgrown .30 Carbine! Do they reflect reality, though? Let's check JBM's ballistic calculator. First, we'll need to find a ballistic coefficient figure that reflects a 125gr .300 Blackout load. Here's a very impressive looking Sierra 125gr Matchking, but it's BC is in G1, not G7 like we want. Fortunately for us, JBM has a drag function converter. Using this, we get a G7 ballistic coefficient at 2,220 ft/s of .170. Now we can plug all this into JBM's trajectory calculator to see if AAC's claims are accurate. For this, we'll leave energy in ft-lbs, but change range to be in meters:

That's... Pretty much right on the money for AAC's claims. What about their numbers for 5.56mm?

Not even close, for trajectory.

Reevaluating this, if we take 5.56's performance at 500m as a baseline for "maximum effective range", then it out-ranges .300 AAC Blackout by about 110m. Further, it's worth noting that at 250m, 5.56 has less than a quarter of the drop, thanks to its laser-like trajectory, which enables the 25 yard combat zero. Worse, 5.56 actually generates slightly more energy per pound than the 125gr .300 AAC Blackout, with 23.8 ft-lbs/gram, vs. 22.7 ft-lbs/gram (how about those units? Working in firearms sure is fun!). It's also worth remembering that larger FMJs tumble less readily than smaller ones and will deposit less of their energy into a human target, something I can't seem to repeat often enough.

So does all this make the .300 AAC Blackout a bad cartridge? No, I don't think so. It seems like an interesting concept, being able to switch from a quiet subsonic cartridge to a harder-hitting and longer-ranged supersonic one without changing any hardware other than the magazine. Of course, the high speed low drag types in my audience will have to tell me whether that sort of concept is attractive to anyone other than readers of Tactical Life magazine, but it's certainly still worth looking at.

What this does remind us is to trust but verify any data you see in a manufacturer's pamphlet or public materials. In this case, it really does seem like AAC had no problem "massaging" the numbers to make their cartridge look better than it really is.